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预测多层岩石界面接触热阻的改进模型

预测多层岩石界面接触热阻的改进模型

敏杰
家豪
立辰
EL NAGGAR M. Hesham
国雄
文兵
400

本研究提出了一种广义非完全热接触模型,用以预测多层复合结构界面间的接触热阻。基于Green-Lindsay(GL)热弹性理论,通过使用拉普拉斯变换方法,获得了多层复合结构温度增量和位移的半解析解,进而研究了热阻系数、局部系数、导热系数和比热容对响应的影响。结果表明,该广义非完全热接触模型能够更有效地描述非完全热接触问题。相应地,通过调整热阻系数和局部系数,它可以退化为其他热接触模型。

多层结构广义非完全热接触模型接触热阻GL热弹性理论拉普拉斯变换

1 Introduction

Geotechnical material, such as rock and soil, is always in layered structure, which will pose great influence on the thermo-mechanical (TM) coupling process in engineering activities, including exploitation of shale oil and gas [1, 2], storage of nuclear waste [3, 4], pipeline transportation of submarine gas [5-7], etc. BIOT [8] firstly introduced the linear thermal elastic theory and provided the solution of displacement field controlled by wave equation and temperature field controlled by diffusion equation. However, the propagation speed of the disturbed section was assumed as infinite. This is inconsistent with that in practical situation and in thermal conduction theory. Considering the above limitation, the classical Fourier thermal conduction theory was modified, and L-S theory [9, 10], G-L theory [11], G-N theory [12], non-local thermal shock theory [13], T-T theory based on double-temperature thermal conduction theory [14, 15], and general thermal elastic theory based on fractional derivative [16-18], have been proposed. The above modified general thermal elastic theory has laid a theoretical foundation for the analysis of the TM coupling process of multi-layered structure. In recent years, many scholars have studied the TM response of layered composite structure based on the above thermal elastic theory. YOUSSEF and EI-BARY [19] studied the thermal impact response of layered composite structure considering the variance of thermal conduction coefficient. HOSSEINI-TEHRANI et al [20] revealed the distribution pattern of temperature and stress at the interface between the elastic layer and stiff foundation. YU et al [21] analyzed the propagation pattern of thermal wave of the layered composite plate based on G-N thermal elastic model. EI-BARY and YOUSSEF [22] studied the thermal impact response of layered composite structure based on LS model. AMIRI DELOUEI et al [23] obtained the accurate solution of instant thermal conduction of cylindrical composite structure. AKBARZDEH and CHEN [24] obtained the semi-analytical solution of the complete and incomplete contact of 1D multi-layered material based on the Bessel and Laplace function. ABD EI-LATIEF and KHADER [25] studied the 1D dynamic response of double-thin-layer structure based on the fractal thermal elastic theory. However, the above research ignores the influence of boundary thermal contact on the dynamic response of composite structure.

The layered composite structure is always in the incomplete contact state, with tiny voids filled with air. Due to the significant difference of thermal conduction coefficient between the air and the contacting material, when the thermal wave propagates through, part of the thermal wave would be transmitted to the contacting layer, and another part would be reflected to the initial layer due to air resistance. The above propagation will induce significant contraction of thermal wave and further leads to large thermal gradient at the interface, which is known as thermal contact resistance [26]. Thermal contact resistance is related to the coupling interaction of temperature, mechanics and material [27] and is influenced by the interface roughness, interface load, soil property and particle size [28, 29]. JACKSON et al [30] concluded that the contacting area and surface roughness of the interface are two main factors that influence the thermal contact resistance. ROSHANKHAH et al [31] obtained the relationship between thermal contact resistance and stress state. It has also been reported that thermal contact resistance is the function of contacting area, average distance between interface and the thermal conduction coefficient [32, 33].

Considering the influence of thermal contact resistance, BALASUBRAMANIAN and PURI [34] studied the influence of multi-scale boundary effect when thermal wave transmits the interface of double-layered elastic structure. TIO and KOK CHUAN [35] studied the thermal contact resistance at the interface of cylindrical solid. KEK-KIONG and SADHAL [36] studied the influence of boundary condition and contacting geometry on thermal contact resistance. XUE et al [37, 38] studied the thermal impact response of double-layered structure based on GL and fractal thermal elastic theory. LI et al [39, 40] studied the thermal impact response of composite ceramic material. LOR and CHU [41] studied the influence of thermal contact resistance on the thermal conduction of composite material based on thermal wave model and radiation boundary condition. XUE et al [42] analyzed the thermal diffusion effect of the instant response of layered composite structure and the influence of thermal contact resistance on the thermal diffusion effect. WEN et al [43, 44] analyzed the influence of thermal contact resistance on the dynamic response of double-layered saturated porous material. However, the above thermal contact resistance model still has its limitations and is not suitable for situations where micro-cracks and local thermal conduction occur at the interface of composite structure [45].

In this paper, a new general incomplete thermal contact model is constructed by introducing the thermal resistance coefficient and local heat transfer coefficient. The instant response of layered composite structure under thermal load is analyzed and the expression of temperature and displacement of layered composite structure is obtained based on Laplace transform. Taking the double-layered rock mass as an example, the calculation results of four thermal contact models are analyzed and the relationship between thermal resistance coefficient and material properties, such as thermal conductivity coefficient and specific heat coefficient is revealed.

2 Problem formulation and governing equations

As shown in Figure 1, the multi-layered structure is divided into N layers of isotropic and homogeneous elastic material with different properties. The thickness of each layer is expressed as H1, H2HN-1, HN and the total thickness is LN=H1+H2+…+HN-1+HN. A thermal load T(t), which varies in step-wise mode with time, is applied on the top of the first layer. The bottom material of the Nth layer is thermal insulation, impermeable and without deformation. It is assumed that the interface between each layer is uneven and coarse, with tiny pores filled with air. Due to the significant difference of thermal conduction coefficient between the air and the contacting material, the propagation speed of thermal energy at the interface is different. When the thermal wave propagates through the air and contacting material, part of the thermal wave would be transmitted to the contacting layer, and another part would be reflected to the initial layer, which leads to large thermal gradient at the interface. As a result, the temperature increment at the interface is discontinuous and the air in the voids impedes the propagation of thermal wave, which is known as thermal contact resistance. According to geometrical and mechanical condition, the above model could be simplified as 1D thermal elastic problem.

Figure 1
Schematic diagram of the multi-layered structures
pic

According to the general elastic GL theory, the equation of motion is [11]:

pic (1)

And the equations of local energy balance and heat conduction are as:

pic (2)pic (3)

With the following constitutive equations [11]:

pic (4)pic (5)

where pic and pic are the stress and displacement components in the z-direction, respectively. pic is temperature increment, pic is the absolute temperature, pic is the reference temperature, pic is the heat flux, pic is the mass flux vector, pic is the mass density, pic is the thermal conductivity, pic is the heat capacity, pic and pic are Lame’s constants, pic is the thermoelastic coupling coefficient, and pic is the linear thermal expansion coefficient; pic and pic are the thermal relaxation time.

Substituting Eq. (4) into Eq. (1) produces:

pic (6)

Combining Eqs. (2), (3) and (5) produces:

pic (7)

The Laplace transform of Eqs. (4), (6) and (7) is:

pic (8)pic (9)pic (10)

where s is Laplace transform variable; pic, pic, pic.

Equations (8)-(10) could be simplified as:

pic (11)pic (12)pic (13)

where

pic, pic, pic, pic, pic, pic.

Combining Eqs. (11) and (12) and eliminating pic produces:

pic (14)

where pic, pic, pic.

Equation (14) could be further decomposed into:

pic (15)

where pic (i=1, 2) is the characteristic root of Eq. (14), and could be expressed as:

pic (16)

where pic, pic.

By solving Eq. (15), pic is:

pic (17)

where pic and pic are undetermined parameters, which could be determined by the boundary condition.

Then, pic is:

pic (18)

Substituting Eq. (17) and Eq. (18) into Eq. (12), the relationship of pic and pic,pic and pic is:

pic (19)pic (20)

where pic

Substituting Eq. (19) and Eq. (20) into Eq. (18) produces pic as:

pic (21)

Substituting Eqs. (17) and (21) into Eq. (13) produces pic as:

pic (22)

3 Solutions to governing equations

As shown in Figure 1, the following boundary conditions are given:

pic (23)pic (24)pic (25)pic (26)

The interfacial conditions are given as:

pic (27)pic (28)pic (29)

where J=1, 2, …, N-1.

When the interface of the layered structure is in complete contact, namely the temperature increment is continuous and the no thermal gradient exists at the interface, thermal energy is fully transmitted from the (N-1)th layer to the Nth layer, and the corresponding function [11, 12] is:

pic (30a)

The above condition is the ideal continuous boundary condition, and the complete thermal contact model is applied by existing analytical and numerical solution to calculate the thermal response of layered composite structure.

When the interface of the layered composite structure is insulating, namely the temperature increment is discontinuous, part of the thermal wave is transmitted from the (N-1)th layer to the Nth layer, and another part is reflected to initial layer, and large thermal gradient exists at the interface, and the corresponding function [13, 15] is:

pic (30b)

where RT is the thermal resistance coefficient, when pic, Eq. (30b) is degraded into the complete thermal contact model; when pic, Eq. (30b) represents the insulating boundary condition, and the thermal gradient at the interface is the largest.

When the composite material is porous and has tiny cracks at the interface, part of the thermal wave is transmitted form the (N-1)th layer to the Nth layer, and another part is reflected to initial layer, and large thermal gradient exists at the interface, and the corresponding function [16] is:

pic (30c)

where pic is the local thermal transfer coefficient, when pic, Eq. (30c) is degraded into complete thermal contact model.

Assuming that the interface between each layer is uneven and coarse, with tiny pores filled with air. Due to the significant difference of thermal conduction coefficient between the air and contacting material, the propagation speed of thermal energy at the interface is different. When the thermal wave is transmitted from the (N-1)th layer to the interface, part of the energy is reflected to the boundary, and large thermal gradient forms at the interface. The model is applicable to layered composite materials with tiny cracks. Furthermore, it can effectively describe the impact of insulating interfaces on thermal transfer and analyze situations where there are discontinuities in temperature increments. Combining Eqs. (30b) and (30c), the general incomplete thermal contact model [17] is:

pic (30d)

When pic, pic, Eq. (30d) is degraded into complete thermal contact model; when pic, Eq. (30d) is degraded into local thermal contact model, namely Eq. (30c); when pic, Eq. (30d) is degraded into jump thermal contact model, namely Eq. (30b).

According to the Laplace transform of Eq. (23) to Eq. (30):

pic (31)pic (32)

where pic, pic is the constant temperature, pic is the heating time.

pic (33)pic (34)pic (35)pic (36)pic (37)pic (38a)pic (38b)pic (38c)pic (38d)

Substituting Eqs. (17), (21) and (22) into Eq. (31) to Eq. (38), the expression of undetermined parameter pic and pic could be obtained to reflect the instant response of layered composite structure under thermal load.

4 Numerical results and discussions

Taking the double-layered rock as an example, expression of the eight undetermined parameters, namely pic, pic, pic, pic, pic, pic, pic, pic are provided in Appendix A and Appendix B. Considering the complexity of using Laplace inverse transform to obtain analytical solution, the Crump numerical inversion method [46] is applied to obtain the numerical solution of temperature increment, displacement and stress. In this analysis, H1=0.4 m, H2=0.4 m, pic ℃, pic s, pic s, pic s, pic s and pic. The parameters of rock mass are listed in Table 1.

Table 1
Parameters of rock mass
ParameterValue
Mass density, pic/(kg·m-3)2320
Thermal conductivity, pic/(W·(m·K-1))1.5
Heat capacity, pic/(J·kg·K-1)0.32
Lame’s constant, pic/GPa16.2
Lame’s constant, pic/GPa9.1
Linear thermal expansion coefficient, pic/K-19×10-6
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To validate the proposed model, numerical solution calculated based on finite element modelling (FEM) software COMSOL is compared with the result of the proposed model. The variation of temperature increment and displacement with depth of the double-layered rock material when RT=0.1, ηΤ=10, t=0.1 s is shown in Figure 2. It can be seen that the calculated result of the proposed method is basically consistent with the numerical result, which further proves the validity of the proposed model.

The calculation results of complete thermal contact model (Case 1), jump thermal contact model (Case 2), local thermal contact model (Case 3) and general incomplete thermal contact model (Case 4) are compared. The variance of temperature increment and displacement with depth when RT=0.1, ηΤ=10, t=0.1 s for the four thermal contact model is shown in Figure 3. As shown, the temperature increment in Case 1 is a smooth curve and decreases with increasing depth. This trend obeys the continuous boundary condition and the corresponding displacement is the largest. In Case 1, all the thermal energy is transferred to the next layer, while in Case 2, Case 3 and Case 4, jump phenomenon could be observed at the interface. This is induced by the decrease of displacement as large thermal gradient exists at the interface.

4.1 Effects of thermal resistance coefficient RT

The influence of thermal resistance coefficient RT on the temperature increment and displacement at ηT=1 and t=0.1s is shown in Figures 4 and 5. As shown in Figure 4, when RT=10-10, the temperature increment curve is smooth and the boundary condition is continuous, and all the thermal energy is transferred to the next layer. With the increase of RT, the thermal resistance increases, and the jump phenomenon of temperature increment at the boundary is more obvious. At this time, part of the thermal wave is transmitted to the next layer, and part of the energy is reflected to the boundary, and large thermal gradient forms at the interface. When RT=1010, the temperature increment in the second layer is close to zero, the boundary is in the insulating condition and no thermal energy could be transferred to the second layer. At this time, the thermal gradient at the interface is the largest. As shown in Figure 5, when all the thermal wave is transferred to the second layer, the displacement is the largest. With the increase of RT, the thermal resistance increases and the displacement decreases. When the boundary is in insulating condition, the displacement in the second layer is close to zero.

Figure 2
Comparison between proposed solution and FEM results: (a) Temperature increment; (b) Displacement
pic
Figure 3
Comparison between different interfacial thermal contact models: (a) Temperature increment; (b) Displacement
pic
Figure 4
Influence of thermal resistance coefficient RT on temperature increment under ramp-type heating
pic
Figure 5
Influence of thermal resistance coefficient RT on displacement under ramp-type heating
pic
4.2 Effects of partition coefficient ηT

The influence of partition coefficient ηT on the temperature increment and displacement at RT=10-10 and t=0.1s is shown in Figures 6 and 7. As shown in Figure 6, when ηT=1, the temperature increment at the interface is continuous, at this time, all the thermal energy is transmitted to the second layer. With the increase of ηT, jump phenomenon of temperature increment at the interface is more obvious. When ηT=100, the temperature increment in the second layer is almost to zero and the thermal gradient at the interface is the largest. At this time, all the thermal energy is transferred to the initial layer. As shown in Figure 7, when all the thermal energy is transferred to the second layer, the displacement is the largest. With the increase of ηT, the thermal resistance increases and the displacement decreases. When the boundary is in insulating condition (ηT=100), the displacement in the second layer is close to zero.

4.3 Effects of thermal conductivity ratio k(1)/k(2)

The influence of thermal conductivity ratio k(1)/k(2) on the temperature increment and displacement when RT=10-10, RT=0.1, RT=1010 and k(2)=1.5 W/(m·K) is shown in Figure 8 to Figure 13. With the increase of k(1)/k(2), the temperature increment and displacement increase. This is because the speed of thermal transfer increases as the k(1)/k(2) increases. Also, the influence of thermal conductivity ratio k(1)/k(2) on the temperature increment and displacement is related to the magnitude of RT. When thermal resistance exists at the interface, the thermal gradient increases with the increase of thermal conductivity ratio k(1)/k(2) and with increasing thermal coefficient, the thermal gradient at the interface increases. It can be seen that the influence of thermal contact resistance on the temperature increment and displacement is related to the propagation speed of thermal wave.

Figure 6
Influence of partition coefficient ηT on temperature increment under ramp-type heating
pic
Figure 7
Influence of partition coefficient ηT on displacement under ramp-type heating
pic
4.4 Effects of heat capacity ratio CE(1)/CE(2)
Figure 8
Influence of thermal conductivity ratio k(1)/k(2) on temperature increment under ramp-type heating when RT=10-10
pic

The influence of heat capacity ratio CE(1)/CE(2) on the temperature increment and displacement when RT=10-10,RT=0.1, RT=1010 and CE(2)= 0.32 J/(kg·K) is shown in Figure 14 to Figure 19. With the increase of CE(1)/CE(2), the temperature increment and displacement decrease. When thermal resistance exists at the interface, the thermal gradient decreases with the increase of CE(1)/CE(2), and the thermal gradient at the interface decreases with the increase of thermal resistance coefficient. It can be seen that the influence of heat capacity ratio CE(1)/CE(2) on the temperature increment and displacement is related to the thermal resistance coefficient RT.

Figure 9
Influence of thermal conductivity ratio k(1)/k(2) on displacement under ramp-type heating when RT=10-10
pic
Figure 10
Influence of thermal conductivity ratio k(1)/k(2) on temperature increment under ramp-type heating when RT=0.1
pic
Figure 11
Influence of thermal conductivity ratio k(1)/k(2) on displacement under ramp-type heating when RT=0.1
pic
Figure 12
Influence of thermal conductivity ratio k(1)/k(2) on temperature increment under ramp-type heating when RT=1010
pic
Figure 13
Influence of thermal conductivity ratio k(1)/k(2) on displacement under ramp-type heating when RT=1010
pic

5 Conclusions

In this paper, the instant response of layered composite structure under thermal load is studied. The general incomplete thermal contact model is proposed to predict the thermal resistance at the interface of layered composite structure. Based on GL thermal elastic theory, Laplace transform is applied to obtain the semi-analytical solution of temperature increment and displacement of the layered composite structure. The influence of thermal resistance coefficient, local coefficient, thermal conductivity ratio, heat capacity ratio on the dynamic response is analyzed. The main conclusions are as follows:

Figure 14
Influence of heat capacity ratio CE(1)/CE(2) on temperature increment under ramp-type heating when RT=10-10
pic
Figure 15
Influence of heat capacity ratio CE(1)/CE(2) on displacement under ramp-type heating when RT=10-10
pic
Figure 16
Influence of heat capacity ratio CE(1)/CE(2) on temperature increment under ramp-type heating when RT=0.1
pic
Figure 17
Influence of heat capacity ratio CE(1)/CE(2) on displacement under ramp-type heating when RT=1010
pic
Figure 18
Influence of heat capacity ratio CE(1)/CE(2) on temperature increment under ramp-type heating when RT=1010
pic

1) The general incomplete thermal contact model could be used to estimate the thermal contact resistance at the interface of layered composite structure; by adjusting the thermal resistance coefficient and local transfer coefficient, the proposed model could be degraded into three other thermal contact model.

2) With the increase of thermal resistance coefficient and local transfer coefficient, thermal resistance at the interface of the composite structure increases, the thermal gradient at the interface is more obvious and the displacement decreases.

3) With the increase of thermal conductivity ratio k(1)/k(2), the temperature increment and displacement increase; and the influence of thermal contact resistance on the temperature increment and displacement is related to the propagation speed of thermal wave.

4) With the increases of heat capacity ratio CE(1)/CE(2), the temperature increment and displacement decrease; the influence of heat capacity ratio CE(1)/CE(2) on the temperature increment and displacement is related to the thermal resistance coefficient RT.

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注释

WEN Min-jie, XIE Jia-hao, LI Li-chen, TIAN Yi, EL NAGGAR M. Hesham, MEI Guo-xiong, WU Wen-bing. An improved model for predicting thermal contact resistance at multi-layered rock interface [J]. Journal of Central South University, 2025, 32(1): 229-243. DOI: https://doi.org/10.1007/s11771-025-5865-y.

闻敏杰,谢家豪,李立辰等.预测多层岩石界面接触热阻的改进模型[J].中南大学学报(英文版),2025,32(1):229-243.